Ultra Comfort ESI: The Air Suspension That Transforms Your Van
In recent years, the popularity of vans and campervans has grown at an unprecedented pace. One of the most common issues concerns the rear suspension, which in vans loaded near their legal weight limits often shows signs of stress, reducing comfort and stability on the road. To address these problems, many turn to Torpress air springs, either single or double toroidal types. However, these traditional solutions, while improving ride height, can be too stiff even at normal inflation pressures. Compromising driving comfort and leaving the feeling of instability on uneven terrain unchanged.
In response to these needs, Ultra Comfort ESI was developed, a new air suspension system specifically designed for vans and campervans. Created by ESI from Turin, already known for its Top Drive System brand air suspension kits. The Ultra Comfort version combines stability, safety, and comfort, radically transforming the driving experience. The system is engineered to perfectly adapt to the typical loads of modern vans. Ensuring a balanced setup without sacrificing the softness needed for long journeys or rough terrain.
To test the new kit, the team relied on Amplo of Carpi, a company from Modena known for producing leveling jacks and refined motorcycle trolleys. Here, installing the Ultra Comfort suspension allowed a hands-on evaluation of the benefits in terms of stability, load management, and comfort, confirming that this solution represents a true breakthrough for van and campervan owners.
With Ultra Comfort ESI, driving a van no longer means choosing between stability and comfort. Also the new air kit provides both, transforming every journey into a safer, smoother, and more enjoyable experience, whether in the city or on an adventure.
The ESI Solution and Key Advantages
The Turin-based company ESI, with extensive experience gained under the Top Drive System brand—known for one of the largest and most comprehensive catalogs in the sector for commercial and other vehicles—has developed a tailor-made solution for vans and campervans: the Ultra Comfort air suspension. Inspired by the Diapress type air spring suspension, initially designed for ambulances and commercial vehicles. ESI created an air system with single-bellow cylindrical springs, engineered to provide an optimal balance of comfort, stability, and ease of installation.
The main strengths of the Ultra Comfort kit can be summarized in two key aspects: high driving comfort and ease of installation.
Driving comfort comes directly from the technology used. The Diapress cylindrical air springs, thanks to their significant travel range, effectively dampen road irregularities and adapt to varying vehicle loads. This means that even heavily loaded vans or fully equipped campervans maintain a balanced stance, improving drivability and reducing vibrations and imbalances typical of traditional suspensions.
Ease of installation is another decisive advantage. The kit includes two specially designed brackets that allow for quick installation without invasive work: there’s no need to remove pre-existing components, and the bump stops remain in place. This attention to engineering makes installation accessible even for those looking to optimize time and reduce complexity. Finally, a key role is played by the included compressor, compact yet powerful, which ensures high performance without taking up space and without compromising quality or reliability.
Our Installation
For the installation of the new ESI Ultra Comfort kit, the clients chose to rely on us at Amplo, thanks to our experience in fitting advanced systems for recreational vehicles. The vehicle selected for the intervention was a Malibu Van Compact, which presented some issues related to dynamic comfort while driving.
The first step was to place the vehicle on the lift to fully inspect the rear suspension and identify critical points. From the initial checks, the reasons behind the request for the Ultra Comfort kit were immediately evident. The rear suspension leaf springs were almost completely straightened, while the bump stops were practically resting on the axle.
This condition caused an extremely stiff suspension behavior: any road irregularity, from simple speed bumps to deeper potholes, was barely absorbed. As a result, driving was uncomfortable, with vibrations and noises transmitted into the cabin. Beyond the discomfort for passengers, this situation can also cause mechanical stress on interior fittings, increasing the risk of damage to furniture, seats, or other components installed in the van.
Installing the Ultra Comfort ESI kit played a decisive role in resolving these issues. Thanks to advanced pneumatic technology, the new system better manages rear loads and absorbs road stresses, restoring a balanced ride height and optimal driving comfort. During installation, each component was precisely calibrated to ensure uniform, stable, and safe performance without compromising vehicle handling or the integrity of interior fittings.
In summary, the intervention transformed the van, delivering a smoother, quieter, and safer drive. Demonstrating how a high-quality air suspension kit can make a real difference in comfort and vehicle protection.
Kit Composition
The Ultra Comfort ESI kit stands out for its complete and well-engineered structure, designed to ensure stability, safety, and maximum driving comfort. The primary components are the air springs, the heart of the system. Which provide a balanced ride and smooth handling even on uneven terrain or under heavy loads. Designed to absorb stresses without overly stiffening the vehicle, the Ultra Comfort air springs reduce vibrations and sway, significantly enhancing ride comfort.
Supporting the springs are the upper trapezoidal box supports and lower bracket mounts, robust and precisely engineered components designed to evenly distribute the load and integrate seamlessly with the van’s structure. The solidity of these elements ensures long-lasting durability and superior safety, even under demanding conditions.
The kit also includes a compressor, essential for adjusting the air spring pressure and adapting the vehicle’s behavior to different loads and road conditions. Finally, the manifold block allows for precise monitoring of the pressure, enabling quick and intuitive adjustments directly on board.
A first look at the components reveals robust materials, careful finishes, and simplified installation, making Ultra Comfort ESI accessible even to those who prefer minimal modifications. The kit is not intended to turn the van into an extreme sports vehicle but is designed for those who want to enjoy their journey in full comfort without sacrificing stability.
Integration with the Amplo Level System Hybrid adds further value, allowing precise adjustments and optimal control of vehicle movements. In short, Ultra Comfort ESI combines durability, ease of use, and comfort, offering a complete solution for transforming a van into a stable, safe, and enjoyable vehicle to drive—without compromising travel performance.
Superior Driving Experience: Tackle Every Route with Greater Confidence
Navigating challenging routes with a van or campervan requires not only driving skills but also a suspension and stabilization system capable of ensuring safety and comfort in every situation. To meet these needs, Amplo from Modena—drawing on over forty years of experience in producing hydraulic leveling jacks—developed the Amplo Level System Hybrid. An innovative solution that combines technology and practicality for a superior driving experience.
The kit is specifically designed for Stellantis X250 chassis from 2020 onwards and combines two key elements: at the front, the installation of two Amplo leveling jacks, and at the rear, the ESI Ultra Comfort kit. This synergistic setup allows the van to be stabilized effortlessly when parked, even on uneven or sloped terrain, ensuring perfect balance and minimizing unwanted movements. Meanwhile, the travel of the ESI air springs provides superior driving comfort, absorbing road irregularities without compromising stability on the move.
One of the main advantages of the Amplo Level System Hybrid is its ability to save weight compared to other traditional stabilization solutions. While maintaining high performance both in motion and at rest. Additionally, by parking strategically—orienting the front of the vehicle toward the steeper part of the terrain. The system can compensate for significant height differences, achieving a perfectly level stance without complex manual adjustments.
In practice, this kit represents a complete solution for campervan and vanlifers seeking maximum safety, stability, and comfort without sacrificing the freedom to stop anywhere. Whether for short stays in designated areas or adventures on more challenging routes, the Amplo Level System Hybrid transforms every parking operation into a simple, safe, and comfortable experience, significantly enhancing both driving and onboard living comfort.